Eckerts Wacholder Brennerei GmbH is a German distillery that blends long-standing craftsmanship with trendy manufacturing strategies. To enhance packaging effectivity, the corporate carried out Robotiq Lean Palletizing. This automation undertaking elevated throughput, improved security, and lowered the handbook workload—all with out disrupting the distillery’s conventional processes.
The problem: Heavy cartons, weak packing containers, and restricted house
Eckerts produces and ships a variety of spirits. The tip-of-line palletizing course of created a number of bottlenecks:
- Heavy cartons (as much as 8 kg every) slowed down handbook dealing with.
- Structurally weak packing containers required mild, constant placement.
- A compact workshop made it tough to put in absolutely enclosed programs.
- Security considerations arose as a result of workers wanted to work near the robotic.
- Coaching time for brand spanking new know-how needed to stay minimal to keep away from disruptions.
The workforce wished automation that improved effectivity whereas defending each product high quality and worker well-being.
Why Eckerts chosen Robotiq
To validate the answer, Eckerts despatched its heaviest cartons to Robotiq’s Lyon workplace. The palletizer efficiently dealt with each field sort, demonstrating its functionality earlier than set up.
Key attributes that supported the choice:
- Open, enclosure-free structure that match the distillery’s restricted flooring house.
- Built-in security options that cease the robotic robotically when individuals strategy.
- Quick onboarding, permitting workers to make use of the system confidently after someday of coaching.
- Compatibility with 15 completely different carton sorts, lowering changeover effort.
“This resolution is likely one of the greatest issues we have now purchased in recent times. The system has been operating flawlessly from day one.”
– Manufacturing Supervisor Andreas Klemp
The answer: Robotiq Lean Palletizing
Robotiq Lean Palletizing supplied the next capabilities:
- Excessive throughput, supporting as much as 500 cartons per hour.
- Exact dealing with, supreme for fragile or weaker cardboard constructions.
- Secure human-robot interplay, fitted to small manufacturing areas.
- Person-friendly software program that simplifies setup and operation.
The system’s design allowed Eckerts to automate palletizing whereas preserving the workflow of a conventional distillery atmosphere.
Outcomes: Effectivity, security, and quicker operations
After implementing the Robotiq resolution, Eckerts noticed a number of enhancements:
1. Elevated effectivity
The palletizer dealt with heavy hundreds persistently, lowering handbook lifting and enhancing total throughput.
2. Decrease labor prices
Operators might shift from repetitive duties to higher-value tasks in manufacturing.
3. Safer working situations
Constructed-in security options maintained a safe atmosphere, even inside a compact workspace.
4. Speedy worker adoption
Coaching required solely someday, lowering downtime and enabling quick use.
The affect: Custom supported by trendy automation
Eckerts’ expertise demonstrates how automation can combine seamlessly right into a heritage-focused business. Robotiq Lean Palletizing helped the distillery:
- Keep product high quality
- Cut back bodily pressure
- Enhance manufacturing stability
- Help long-term operational sustainability
Automation turned a method to defend craftsmanship, not exchange it.
Discover Lean Palletizing for your self
Producers going through heavy hundreds, blended packaging, or workforce constraints can profit from the identical dependable and secure automation system used at Eckerts.
If you wish to see whether or not palletizing automation is sensible to your facility, begin with the Palletizing Match Instrument — a fast, interactive method to see if Lean Palletizing is the fitting match to your line.
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